Preventing Films from Marking Powder Coated Surfaces

Preventing Films from Marking Powder Coated Surfaces

Preventing Films from Marking Powder Coated Surfaces

    Lignin is a natural broad-spectrum sun blocker due to its UV-absorbing functional groups, e.g., phenol units. UV absorbers can protect materials such as paints and plastic from sun damage.

    Richard Venditti, North Carolina State University, Raleigh, USA, and colleagues have developed sustainable, biodegradable, and transparent cellulose-lignin films that absorb UV radiation. The team functionalized cellulose with azide groups and lignin with propargyl groups and used a copper-catalyzed click reaction to form covalent bonds between them. They added between 0.5 wt% and 2 wt% lignin to the cellulose. The team cast the solution of the bonded product onto glass plates to produce the cellulose-lignin films.

    The films are transparent in the visible region of the spectrum, are flexible, and remain stable up to temperatures of 120 °C. They are prepared from renewable resources and have good UV protection properties. The material with 2 wt% lignin blocks 100 % of UV-B rays and over 90 % of UV-A rays.

    Newly developed space instruments are increasingly efficient and accurate. One of the main drawbacks is that they are consequently more and more sensitive to contamination. Once integrated, optics are continuously exposed to cleanroom environment. Most of the time, cleaning operations are risky or even impossible considering coatings fragility or accessibility constraints. Thus even in cleanrooms, with the use of specific covers and/or the implementation of purging, inducing altogether stringent operational constraints, molecular and particulate contamination deposition appears to be unavoidable. Hence, the use of a windshield film on the most critical optics during manufacturing assembly and tests would allow a significant reduction of the overall contamination levels or the release of the operational constraints to reach the same cleanliness target. This study presents the results obtained in the frame of a test campaign aiming at identifying and evaluating the most promising protection films (including varnishes, adhesive tapes and electrostatic films) dedicated to space instruments optics. Impacts on both molecular and particulate contamination were investigated together with associated effects on protected substrates (aspect, spectral properties, …). The best solution has been qualified at Airbus and is currently implemented on flight hardware.

    NEW YORK, July 20, 2020 /PRNewswire/ --  The global Paint Protection Film Market is forecasted to reach USD 461.7 Million by 2027. Paint safety film is a thermoplastic coating that cures when added to painted surfaces. The product is commonly used in the automotive industry to cover certain parts that are more vulnerable to abrasion or harm. Paint safety film is used in various parts of the vehicle, such as a door panel, bonnet, front bumper, rear bumper, side panel, side skirt, etc. The product prevents the car from soil, wax, mud, bugs, etc. induced by surface stains. It also gives a long period to maintain the vehicle surface to finish flawless. In effect, increasing demand for lightweight automobiles and hybrid cars will boost the market for color safety films in the coming years. Improvement in the electronic industry would increase the growth in the market size of paint safety film due to its usage in different electronic equipment such as mobile phones, LED displays, household appliances, etc. Consequently, growing development in the consumer electronics business will render the Asia Pacific an essential region in the coming years.

    The sector of Aerospace & Defense is expected to rise in the coming years at a growing CAGR due to widespread usage of the substance to cover the surfaces of the aircraft. It helps to shield the glass-made pieces from debris, high impact abrasion, and scratches. The material is used both for aircraft interiors and exteriors. In 2018, the operating global commercial fleet was projected at about 26,000 aircraft, which is expected to rise to about 37,000 over the next ten years. Thanks to the involvement of many component suppliers, North America is a significant area in the paint film industry. Another growth enabler on the business will be growing aircraft and vehicle demand in the domain. The U.S. now has more than 3,600 combat aircraft, which, due to its increasing defense expenditure, will increase more in the coming years. Due to its proliferating electronics industry, Asia Pacific is another crucial market with a growing CAGR. As the product is commonly used in the electronics industry to maintain the surface of electrical devices, growing development in this sector in the coming years would result in increased demand for the paint safety window films market.

    The demand for paint protection film is extremely competitive because of the stable commodity prices and paint protection film variety provided by various local films and international players. Besides, raw material quality is one of the main reasons for producers to follow the specific market requirements for the manufacture of protective films for broad applications. Projected to fuel global demand growth is the launch of these goods on the online e-commerce website, which renders them user-friendly for consumers across the globe. Also, numerous measures taken by major industry players to accommodate installation services through company-owned service stations and third-party installers will generate potential opportunities during the forecast period for global business development.

    Products such as 3M Clear Bra and XPEL Ultimate Plus will have a consistent edge over its competitors because of the regular technological upgradations and superior quality and after sales service.

    The global paint protection film market size was valued at USD 297.15 million in 2020 and is expected to grow at a compound annual growth rate (CAGR) of 5.4% from 2021 to 2028. The growing application scope of the product and the development of high-performance films are expected to boost the product demand over the coming years. Furthermore, innovations in technology to offer sustainable products with minimal environmental impact are projected to propel the demand in the forecast period. Product variation concerning performance and quality to resist stains, abrasions, and scratches is also anticipated to be one of the key factors defining the demand for Paint Protection Films (PPFs). Furthermore, the introduction of novel technologies to produce long-lasting films with greater resistance against adverse atmospheric conditions is expected to drive the market over the forecast period.

    Technological advancements, such as color variations and superior adhesiveness, in safety films are estimated to draw consumer attention. In North America, automotive and transportation films accounted for a prominent market share, with most of the demand from the U.S. ceramic coating technologies. These technologies are likely to be utilized as an alternative to PPFs due to their superior performance against scratches and abrasions, thus negatively influencing the market growth.

    However, the low cost associated with PPFs is poised to offer them a competitive advantage over the forecast period. Market players invest in R&D to improve product durability, as these decoration films are installed for a longer duration. Initiatives taken by producers to manufacture flexible films, which could be applied on unique shapes and are compatible with diverse qualities of paints that are applied on surfaces, are projected to unfold growth opportunities for the market.

    The selection of raw materials is a key factor for manufacturers to meet the industry standards for the production of PPFs for different applications. The availability of these products on online platforms is anticipated to boost market growth. In addition, initiatives taken by industry players to offer installation services through company-owned service stations and third-party installers can bode well for market growth during the projected period.

    The automotive & transportation sector accounted for the largest revenue share of over 72% in 2020 and is anticipated to continue its dominance over the forecast years. Rapid industrialization coupled with the rising need for transportation has been stirring up the demand for passenger and commercial vehicles, thus fueling the market growth. In addition, increasing awareness about vehicle maintenance is predicted to support the segment growth in the near future.

    The aerospace & defense segment is poised to record the fastest CAGR of 7.8% during the forecast period on account of increasing air transportation coupled with growing defense practices by several countries. The rapidly growing aircraft producing segment, wherein PPFs are utilized to defend vessels from oxidation and corrosion, is predicted to boost the product demand.

    Consumers across the globe are investing in paint protection products for the maintenance of daily-use electronic gadgets including computers, laptops, tablets, television sets, and refrigerators. Improving living standards coupled with increasing demand for miniature electronic devices is anticipated to bolster the product demand from the electrical & electronics segment.

    The rising demand for the product from the energy, medical devices, and construction industries is also estimated to propel the market growth. The product is also utilized in several marine applications, such as offshore oil and gas production, maritime safety and security, deep-sea mining and exploration, and offshore wind energy. Marine applications are expected to escalate the demand for PPFs for protection against UV rays, wear and tear, toxic airborne pollutants, and scratches on boats, yachts, and ships.